1. Project background

As an important furniture industry for people's livelihood, furniture manufacturing is a typical labor-intensive industry. Generally, enterprises still use stacked storage and extensive management for the storage of products. Although the investment is low in the short term and is not limited to the storage environment, the stacking of goods can only rely on manual handling, which makes the entry and exit efficiency inefficient and prone to damage. Under the impact of intensified market competition, continuous expansion of production capacity, and new technologies and new ideas, furniture companies have responded to market demand and accelerated digital transformation and upgrading.

2. Project introduction

The customer focuses on the R&D, production and sales of sofas, bedding and supporting household products. The products are positioned as "fashionable, light luxury" style. Mainly engaged in overseas export business, the products are exported to many countries and regions such as Europe, America, and the Middle East, and the development trend is good. In the process of development and growth, the company spares no effort to promote automation, digitalization, and intelligent upgrading and transformation, and is committed to creating an intelligent and efficient production, logistics and warehousing system.

After a detailed investigation of customer needs, Yufeng Intelligent conducted in-depth analysis on multiple dimensions such as product characteristics, business processes and site layout characteristics, and combined with 3D simulation technology to continuously optimize and improve the process. The final planning and design was based on "Pallet stacker three-dimensional warehouse storage system + ring-through RGV storage system + multi-logistics equipment collaborative transportation" as an overall solution for the project. It extends from a single intelligent storage function to an intelligent logistics system covering material handling, regional distribution, and automatic storage. Through the organic integration of intelligent warehousing software and hardware, automatic packaging of finished furniture sets of various specifications is realized. Transportation and storage have been significantly improved in terms of storage capacity, lean management, cost reduction and efficiency improvement.

3. Intelligent warehousing and logistics solutions

The smart warehousing functional area of this project is about 7,500 square meters, including 2 finished product warehouses. A total of 11 double-deep stackers, RGV, AGV, and WCS, WMS and other smart software systems have been deployed to realize the digitalization, intelligence and intelligentization of the overall warehousing system. Visual operation and management! The traditional conveyor line transportation mode has been changed in the warehouse front area, and a circular track with multiple vehicles on one track has been adopted to reduce costs and equipment track space occupation while meeting customer efficiency requirements. Within the limited space, the cargo space layout is optimized to the maximum extent to cope with the storage needs of future order growth.

Intelligent logistics software management system

Pallet labels use barcodes for information management, and dimensions detection and weighing equipment are installed before storage to ensure the safe storage of goods. Yufeng Intelligent's WCS and WMS intelligent logistics software management systems link to customer ERPs to achieve information interaction and data sharing, and provide data support for customers' furniture intelligent warehousing and logistics system management.

4. Customer benefits

Realize the digital and intelligent operations of finished products’ warehousing, storage, picking, outbound, and delivery processes;

This project has enabled customers to store up to 400 container containers, with an annual production capacity of 4,000 containers, and has been operating stably;

The entire smart furniture warehousing and logistics system can quickly respond to the logistics supply of customer companies, meet their production capacity needs, and continue to provide logistics support in the future production capacity growth stage.

The digital upgrading of the supply chain in the furniture industry is inseparable from the blessing of intelligent logistics technology. Yufeng Intelligent will continue to develop smart logistics system solutions, continuously optimize and innovate equipment and systems, closely meet the transformation and upgrading needs of furniture companies, provide more intelligent and efficient overall logistics solutions, continue to serve customers, and promote digital intelligence in the furniture industry. Transformation and contribute to people’s livelihood development!